A step by step guide into the making of a custom made mattress.
The open spring unit.
In order to provide optimum comfort and sufficient longevity are custom made mattresses always use a high grade open spring unit clipped together and shaped to the required size.
The spring insulator
A mix of bonded cotton and felt provides a barrier between the spring unit and the subsequent layers. On the Supreme mattress the insulator layer is upgraded to horse hair on hessian.
A comfort layer is added using bonded cotton and Vitafill. On the Supreme custom made mattress the fillings are upgraded to Grade ‘A’ Horse hair and organic lambswool.
The natural option used in the Supreme custom made mattress
The finest Grade ‘A’ Horse hair used in the Supreme custom made mattress.
We use finest quality cotton ticking in a choice of black & white or cream, we can also use customer supplied fabric.
Kevin sews the mattress using a hand sew walking foot machine.
Kevin uses a tufting needle for the final mattress making process. the custom made mattress is now ready for close inspection.
Another Custom made mattress
Final checks are made to the mattress before it is placed in a protective cover ready for transport.